Packaging Solutions for Tablets and Capsules
Medicines are no less than miracles, but these miracles only work when their potency is protected. Sometimes, in the pharmaceutical industry, medicines have to travel quite a long way before reaching the patient. The journey is complex, and many stages need to be crossed! In these stages, many obstacles might affect the potency of medicines, such as moisture, oxygen, light, and contamination if the packing solutions are not up to the mark!
That’s why the topmost importance is given to packaging solutions in the entire process.
Medicines come in various forms like tablets, liquid, and powder, so they not only need to be protected from moisture, oxygen, light, and contamination, but they also require customization in terms of size, shape, and quantity. A packaging solution that ticks all the boxes is the one that wins.
Types of Packaging Solutions
A diverse array of packaging formats is available to meet the unique requirements of different products. Common packaging solutions for tablets and capsules include various options, each designed to cater to the specific needs of the medicine.
Given that each medicine comes in a variety of shapes, forms, and components, it's crucial to understand their special requirements and develop the appropriate packaging solution.
Let's delve into the top 3 types of packaging solutions -
1. Pharma Grade Bags
Pharma-grade bags are among the most crucial laminated materials in the pharmaceutical industry. These specialized bags are designed and manufactured to meet the high standards that pharmaceutical and healthcare applications require.
Medicines often need to be transported from one location to another for various reasons, and this process carries the risk of damage due to varying moisture levels in different environments. These specially designed bags ensure the safe and efficient transfer of medicines.
They are moisture-resistant, odorless, and non-toxic, making them ideal for protecting pharmaceuticals during transportation.
The pharma-grade bags meet the standards and regulations set by the FDA. Apart from being excellent in quality, these bags are also very helpful in extending the shelf life of pharma products. They are produced without any harmful chemicals or additives, assuring no adverse effect on the tablets, capsules, or drugs packed in the bags.
Benefits of Pharma grade bags:
- High-quality material - medical-grade plastic, polypropylene, polyethylene, and other materials are used in the formation of these bags. These materials are resistant to chemicals, moisture, and contaminants.
- Tamper-evident - medicines need to be packed and sent here and there for multiple reasons, such as testing, examining, etc., before they are sent to the market for sale. That simply means double protection is required! These bags have features such as tamper-evident seals or closures that secure the product.
- Regulatory Compliance -The pharma-grade bags meet the high standards and regulations set by the FDA.
- Customizability - Pharma-grade bags can be designed in various shapes, types, and sizes depending on the need of the medicine they are intended to hold.
Common uses of Pharma Grade Bags: Active Pharmaceutical Ingredients (APIs), excipients, pharmaceutical powders, tablets and capsules, cleanroom packaging, etc.
2. Medical Grade LDPE Bags
The medical grade LDPE bags are made from low-density polyethylene, which means they assure a safe, secure, and compliant packaging of medicines.
These bags are commonly used for the packaging of bulk medicines/pharmaceutical ingredients, bulk raw materials, and APIs. The bulk transportation and storage of such products require a safe and sterile environment; that's why the medical-grade LDPE bags are considered the best option.
Benefits of Medical Grade LDPE Bags—
- Non-toxic - LDPE is a non-toxic material, which makes it the safest option for packaging products, as it would cause no harm to human health despite the time duration.
- Reliable - From manufacturing to packing and distribution, the medicines have a long journey to travel; medical-grade LDPE bags became the most reliable option.
- Inexpensive - LDPE bags are cheaper than other materials, a cost-effective solution for packaging needs.
- Moisture resistance - LDPE bags act as a shield to moisture, even in extremely humid conditions, which helps in maintaining the potency of pharmaceutical products.
Common use of medical grade bags: pharmaceutical packaging, sterilization, sample collection and storage, cleanroom applications, etc.
3. Triple Laminated Aluminium Moisture Barrier Bags
Triple-laminated bags are one of the most common and popular packaging solutions for pharmaceutical and drug products. They are made with low-density polyethylene (LDPE) that helps keep the product safe from moisture's damaging effects.
The laminated bag is very useful for those medicines that need to be stored for a longer duration.
In the pharma industry, medicines or such products are packed and transported to various locations. This requires a great deal of packing, or else moisture exposure can reduce the bioavailability of the medicines. In such situations, the triple-layer plastic film bag protects the product, disallowing the odor, moisture, and toxins to enter and harm the potency of the drug.
The Benefits of Triple-Laminated Aluminium Moisture Barrier Bags
- Longer storage - The laminated bags are most commonly used when the product requires being stored safely for a longer duration.
- High temperature resistance - the triple laminated bags are specially designed to withstand high temperatures, making them ideal for storing and transporting products that might be exposed to fluctuating heat.
- Complete climate protection- these bags protect the medicines/products from various environmental factors like temperature change, moisture, and light exposure.
- Lightweight - these bags are light in weight despite their strong and layered capabilities. This quality makes them easy to handle, transport, and store without adding unnecessary weight.
Common use of Triple laminated aluminium moisture barrier bags: Pharmaceuticals and Bulk Drugs, the food industry, chemicals and dyes, machinery packaging, etc.
Conclusion
Pharma-grade bags, medical-grade LDPE Bags, and triple-laminated aluminum moisture Barrier Bags are some of the top packaging solutions that offer exceptional protection, regulatory compliance, and customization.
By leveraging these high-quality packaging options, the pharmaceutical industry can ensure that medicines reach patients in their most effective form, maintaining their intended therapeutic benefits.